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Image of two Hotronix heat presses with heading "Top 5 Heat Printing Mistakes to Avoid" with red X and STAHLS' logo

When it comes to heat printing, precision and attention to detail are crucial. As an apparel decorator, you want to ensure that every garment you create leaves a lasting impression. To help you achieve exceptional results, we’ve compiled a list of the top 5 heat printing mistakes to avoid. By steering clear of these common errors, you’ll ensure the quality of your heat transfers and achieve outstanding outcomes.

  1. Insufficient Temperature Control
  2. Incorrect Pressure Application
  3. Improper Placement
  4. Inadequate Pre-Heating
  5. Incorrect Peel Technique

1. Insufficient Temperature Control

One of the most critical factors in heat printing is maintaining the correct temperature. Failure to do so can cause adhesion issues with the transfer. Use a temperature gun or a Heat Press Test Kit to ensure your press is at an accurate temperature. Using a reliable heat press is imperative to retaining temperature control.

2. Incorrect Pressure Application:

Applying too little or too much pressure can ruin your heat transfers. Inadequate pressure leads to incomplete adhesion, while excessive pressure can cause scorching or distortion. Adjust your heat press settings according to the material and transfer type to achieve optimal pressure.

When heat pressing garments with seams or buttons, you should use the correct accessories to make sure these areas are avoided as they affect the pressure. Use a Heat Press Pillow to allow seams and buttons to sink in, a Heat Press Pad to raise the print area, or a smaller lower platen to isolate the print area. Which accessory you use is dependent on the type of transfer you are using, so be sure to check the application instructions prior.

3. Improper Placement:

Positioning your design accurately on the garment is crucial. Misaligned or off-center prints can diminish the overall look and professionalism of the finished product. Take the time to measure and align your design properly before heat pressing.

To learn more on design placement, check out our Design Placement Guide. For high volume jobs, consider investing in a Laser Alignment System to make the perfect placement consistent across every garment.

4. Inadequate Pre-Heating

Pre-heating the garment is often overlooked but is essential for removing moisture and wrinkles. Neglecting this step can result in poor adhesion, leading to peeling or fading of the transfer. Pre-heat the garment for a few seconds before applying the transfer.

5. Incorrect Peel Technique:

The peel technique varies depending on the transfer material. Some require a hot peel, while others need a cold or warm peel. Failing to follow the appropriate peel instructions can lead to unsuccessful transfers. Familiarize yourself with the recommended peel technique for each type of transfer.

Consider the peel type when choosing your transfer type as well. For high volume jobs, a transfer that requires a cold peel may slow down production. STAHLS’ has a wide variety of hot peel heat transfer vinyl to meet your needs. Additionally, UltraColor® MAX direct to film transfers are hot peel for speedy, full-color designs.


By avoiding these top 5 heat printing mistakes, you will elevate the quality of your apparel decorations. Remember to prioritize temperature control, pressure application, and accurate design placement. The recipe for success when it comes to heat transfers is: time, temperature, and pressure.


To learn more about what heat printing mistakes can be avoided with a reliable heat press, check out the video below. Hotronix® heat presses are made in the USA with patented technology to ensure your businesses success.

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