Stahls' Blog

Introducing Flexbroidery: The Future of Embroidery

When it comes to achieving the look of direct embroidery without the hassle, STAHLS’ latest offering, Flexbroidery, is your ultimate solution. This innovative emblem technology delivers crisper detail, faster application, and the flexibility to work on fabrics and items that traditional embroidery can’t handle.

Here’s how Flexbroidery is set to revamp your decoration process:

Why Choose Flexbroidery Over Traditional Embroidery?

Crisper Detail and Design Freedom

Flexbroidery allows for intricate, high-resolution designs that are often tricky to achieve with traditional embroidery. Achieve Pantone-matched “thread” colors and explore unlimited color possibilities, including gradients and metallic special effects.

Traditional embroidery (left) vs Flexbroidery emblem (right).

Faster, More Efficient Production

With Flexbroidery, there’s no need for hooping, threading, or digitizing knowledge. Any heat press operator can apply a design in seconds, significantly increasing your output compared to a single-head embroidery machine. This means you can produce more pieces per hour, meeting high-volume demands with ease.

Cost-Effective and Easy to Use

Flexbroidery requires less skilled labor, reduces overhead investment, and takes up less space than traditional embroidery equipment. All you need is a heat press, making it a cost-effective solution for businesses of all sizes. Plus, the easy art setup means you can offer embroidered looks without the need for digitizing expertise.

Ideal for Delicate and Performance Fabrics

Traditional embroidery can cause puckering on thinner garments and performance fabrics due to the need for stabilizers and backing. Flexbroidery eliminates this issue, providing a smooth, professional finish on any fabric. Perfect for heat-sensitive materials, especially when applied with the Hotronix® 360IQ® hat heat press, Flexbroidery ensures your designs look flawless every time.

Flexbroidery emblem (left) vs traditional embroidery (right).

Versatile Applications

Flexbroidery is not limited to apparel. It’s perfect for headwear, easily applying over cap seams, or tote bags and backpacks. This versatility opens up new sales opportunities and allows you to offer unique products to your customers.

Product Highlights


Flexbroidery offers an efficient, versatile, and cost-effective alternative to traditional embroidery. Offer detailed, high-end embroidered looks without the stress and limitations of traditional methods. Order a free sample below!

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